Klübermatic FLEX – The compact and flexible lubrication unit

Klübermatic NOVA – Temperature-independent electrochemical lubricating system

Klübermatic NOVA can be used for all applications between −20 °C and +60 °C.

On the Klübermatic NOVA control unit, a discharge period from 1 to 12 months can be set by push-button. The control unit will then calculate the amount of gas required for constant and reliable lubricant release over that time, taking into account the ambient temperature. Klübermatic NOVA consists of a reusable control unit, an LC unit (LC = lubricant container) with integrated oil retention valve – filled with 125 cm³ of grease or oil – and a protection cover.

Klübermatic STAR VARIO – Temperature-independent precision lubrication

Klübermatic STAR VARIO is fully automatic and works independent of the ambient temperature. It dispenses lubricant with utmost accuracy over 1 to12 months.

It consists of an electro-mechanical drive unit with LCD display with push button control, an LC unit containing 60 cm³, 120 cm³ or 250 cm³  of lubricant and a battery set. The functional condition can be monitored by all around LED lights so that an empty LC unit or malfunction can be detected and remedied without delay.

Klübermatic STAR CONTROL – Individual automatic relubrication by means of external control

Klübermatic STAR CONTROL supplies the lubrication point with oil or grease immediately on starting – ensuring constant, accurate and temperature-independent lubrication. Klübermatic STAR CONTROL is power-supplied directly from the machine it is connected to and can be linked up to the machine’s PLC unit for control and monitoring. Klübermatic STAR CONTROL automatically discharges a set amount of lubricant as long as it remains connected to power. The LC unit (LC = lubricant container) is available with 60 cm³, 120 cm³ or 250 cm³ of lubricant.

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This fluid has a very high viscosity index, contains no paraffin and is compatible and miscible with standard petroleum-based fluids.

Due to the oil’s purity and the low content of additives, minimal or zero residue formation on billet and mold can be achieved. In addition, it helps increase the casting ring life.

Klübertec CC 4-220 enables a reduction in lubricant consumption and helps to extend the exchange interval of casting rings.

This will further reduce your operating costs and is beneficial to the environment.

Benefits for your application

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Compared with conventional liquid lubricants, this innovative product offers the benefit of being applied directly onto the workpiece rather than into the die.

The water-based product is applied onto the workpiece prior to heating. As the workpiece is heated up, the product dries, forming a coating on the workpiece which then acts as a lubricant and separating agent during the forming process.

Hence the product concept offers completely dry lubrication for the hot forming process.

Klüberplus S 08-107 is a water-based coating with an inorganic binder, which requires drying and burning in immediately after its application. The forming process should then be started immediately before the workpiece cools down.

Normally, hardly any residues build up in the die, as the bonded coating is removed with the formed component. For the forming of more complex components, an additional – preferably dry – lubricant can be applied into the die.

The bonded coating Klüberplus S 08-107 can be applied sparingly due to its high lubrication performance and wetting capabilities.

Benefits for your application

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These lubricants are specially refined and additivated oils which contain graphite of high quality.

Klüberpress oils are based on many years of experience gained in industry in cooperation with leading companies in the field of hot pressing of brass and nonferrous metals.

This ensures high operational reliability, i.e. accuracy of manufacture as well as tool protection and excellent finish of the workpieces. Owing to the special formulation of these oils, contamination of dies is reduced and less cleaning (sand blasting) is required, which in turn extends the die’s service life.

Klüberpress oils have a high flash point, which reduces the generation of odour and flames during production.

The additives and special graphite contained in these oils reduce friction and improve the overall performance of Klüberpress. Furthermore, they increase the machine’s output per hour and reduce the reject rate.

Benefits for your application

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It is a graphite-free, inorganic solid lubricant with special additives.

• Carefully selected raw materials enable optimum separation of the contact surfaces.

Further advantages making Klüberpress E 2-802 superior to many other release agents include:

• Very low fume and gas formation
• Fine metering is possible
• Minimum-quantity application
• Cleanliness of use
  

  Benefits for your application

  • Prevents welding between billet, dummy block nose and die
  • Graphite-free
  • Economical consumption
  • Virtually no residue build-up
  • No raw materials containing silicone
  • If used properly, no carry-over of lubricant particles into the profiles
  • Low fume and gas formation
  • No waste water contamination
  • Stable at temperatures above 1000 °C

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The solvent contained (90 %) evaporates upon application so that subsequent processes (welding, glueing, painting) are not affected in most cases.

Benefits for your application

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Benefits for your application

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In this respect, PRESSPATE SEM 95/800 T and PRESSPATE TB can offer optimal support. Both products offer excellent lubrication performance especially when used for the cold forming of thick or thin metal sheets or tubes. This ensures easier process start-up even under difficult ambient conditions leading to a reduction of reject rates.

Due to the very good lubricating performance, PRESSPATE SEM 95/800 T and PRESSPATE TB pastes can be applied in small quantities. Consequently, components are easy to clean using aqueous systems.

PRESSPATE SEM 95/800 T has been tried and tested with numerous applications. For more taxing bending processes requiring higher performance, PRESSPATE TB should be given preference.

Benefits for your application

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In this respect, PRESSPATE SEM 95/800 T and PRESSPATE TB can offer optimal support. Both products offer excellent lubrication performance especially when used for the cold forming of thick or thin metal sheets or tubes. This ensures easier process start-up even under difficult ambient conditions leading to a reduction of reject rates.

Due to the very good lubricating performance, PRESSPATE SEM 95/800 T and PRESSPATE TB pastes can be applied in small quantities. Consequently, components are easy to clean using aqueous systems.

PRESSPATE SEM 95/800 T has been tried and tested with numerous applications. For more taxing bending processes requiring higher performance, PRESSPATE TB should be given preference.

Benefits for your application

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